Dried Mango Slices Line Just Need 5labors
What Products You Can Make From Peeled Mango
4kinds of final products by 3 main sections wash-peel and pit-post process
Frozen Mango
IQF chunks or dice of mangoes are quickly and individually frozen to maintain their freshness
dried mango
Dehydrated mango is obtained from rare-ripe carabao mangoes dried
Fresh cut Mango
It’s fresh cutted mango used for salad or icecream and topping
Mango chips
Vacuum Frying utilizes 70% less oil than deep frying because it requires low air pressure and temperature.
No more dirty and messy. no more a sea of people
Still headache for hiring 20-1000 labors for peeling and cutting, hard to manage and prevent the working injury. Paying for whole year for just working 3 months?Autumatic comerical mango peeler and destoner equals 10-15 labors,solve your big problems.
Features of Industrial Mango Peeler and destoner
What cool technology or futuristic tech it use and what benefits you will get
Strickly making process and updated technology ensure the supreme using experience, compete with Germany quality.
12years R&D in fruit mango peeling machine, with 56 patents, owned plc programming.
All Size Capatible
By methematical model, calculating optimal peeling route,designed for medium size round and oval shape fruit.
Motion sensor
It can sense the motion and action of the operator, so it would follow the programmed procedure and insure safety.
Alarming Secure
With alarming system, avoid the wrong actions.
Injury Free Design
To protect each operator is the top task,merge safety concept into each design.
PLC Control
Acurate location and size follow, it can automatically fit to different shapes.
ISO 9001 Manufacturer
Strictly making process and technology, ensure the final quality
CE Certified
All peeling machines are CE certified, fit to the international standard.
56 Patents
Keeping innovation and updating, deliver the easy workable machine with top tech.
How to make dried mango slices?
Dehydrated mango is obtained from mangoes dried through the principle of osmosis.Several factors like choice of drying equipment and size of slices must be considered in the drying process because these can have strong impact on the physical properties of the finished product.
Weigh and wash fruits thoroughly
Peel and remove the stone/core of mango by bway automatic mango peeler and pitter.
Cut mango into small slices.
Add 30% sugar. Allow to stand for 4-6 hours.
Drain. Add 1% sodium metabisulfite to syrup.
Boil Syrup. Add mango slices and boil for 3 minutes.
Let stand overnight. Drain. Collect syrup
Wash mango slices with warm water. Drain.
Spread on trays and dry in solar dryer for 16 hours.
Sweat for 12 hours. Sprinkle confectionaire’s sugar.
Pack in polythylene/polypropylene bags.
How to make frozen mango
Frozen mangoes often come in shapes of dices, slices and halves.Frozen mangoes can reduce waste, for rejected mangoes for supermarkets can be processed into frozen ones.
1.Reception and sorting.Remove defective mangoes and choose suitable ripeness mango.
2.Washing. The fruit washing machine can wash and clean the surface of mangoes.
3.Peeling and removing pit. By bway fast mango peeling machine fb16 can peel 2-3tons per hour, work 24hours per day, ensuring uniform quality of end products.
4.Cutting. Out from mango peeler,the mangoes can be further cut into dices, chunks and so on.
5.Pre-cooling. Before freezing, the cut mangoes are cooled down by coolers, retaining the appearance and texture of the mangoes while saving energy for freezing process.
6.Dewatering. In this process, the excess water in the mango are removed so that they do not affect the final quality of frozen mangoes.
7.Freezing. Industrial IQF tunnel freezers are used to quickly freeze the mangoes.
8.Weighing and Packing. The frozen mangoes are weighed and packed for storage. Our multi-head weighing and filling machine can weigh and pack in an accurately and efficiently way.
Specification for Mango Peeler and Destoner
Capacity
Capacity up to 1000pcs per hour.
If you want large capacity , can choose fast bway mango peeler fb16, 2-3tons/h
Suitable Size
Suitable diameter range 40-100, Height range 80-150mm.Peeling thickness can be adjustable 1-3mm.
Function
There are 2 funtions can be choose from touch screen, peeling, decoring. so you have 2 options: whole peeled mango, or destoned 2 big cheeks of mango.
Benefits
Self-adjust for various fruit shapes/size,so all mangos can be used whatever big or small
High yield rate,so every thickness of flesh is profit
Reliable and robust performance for industrial and commerical use.No need to worry about break downs.
How Bway Deliver Machines
With strong plywood exporting package, ensure no breakage for mango peeler machine when arrival.
How to Choose Dehydrator for Dried Mango Slices Processing Line
When choosing a dehydrator for making dried mango slices, here are some key factors to consider:
-
Dehydrator Size:
- Choose a dehydrator with enough capacity to accommodate the amount of mango slices you want to dry at once.
- Look for models with adjustable or removable trays to accommodate different batch sizes.Temperature Range:
-
- The ideal temperature range for drying mangoes is 130-135°F.
- Make sure the dehydrator can maintain this temperature range consistently.
-
Airflow:
- Good airflow is essential for even drying of the mango slices.
- Look for dehydrators with a powerful fan and efficient air circulation design.
-
Tray Material:
- Stainless steel or food-grade plastic trays are preferred for easy cleaning and durability.
- Avoid trays with coatings that may flake off or react with the acidic mango fruit.
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Timer and Thermostat:
- An adjustable thermostat allows you to precisely control the drying temperature.
- A timer function helps automate the drying process and prevents over-drying.
-
Noise Level:
- Consider the noise level of the dehydrator, especially if you plan to use it in your kitchen.
- Quieter models are preferable for a more pleasant drying experience.
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Ease of Use:
- Look for a dehydrator with user-friendly features like clear viewing windows, easy-to-clean trays, and intuitive controls.
What is the capacity consideration when choosing a dehydrator?
When choosing a dehydrator for drying mango slices, the capacity consideration is an important factor to keep in mind. Here are some tips on determining the right dehydrator capacity:
-
Estimate your drying needs:
- Consider how much mango you typically want to dry at one time.
- Think about whether you’ll be drying mangoes regularly or just occasionally.
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Look at the number and size of trays:
- Dehydrators come with varying numbers of trays, typically ranging from 4 to 9 or more.
- Measure the dimensions of the trays to calculate the total drying area.
- A good rule of thumb is that each square foot of tray space can accommodate 1-2 lbs of fresh mango slices.
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Account for expansion during drying:
- Mango slices will shrink significantly as they dry, but you still need to leave enough space between them.
- Estimate that the dried mango slices will take up about 1/4 to 1/3 the volume of the fresh slices.
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Choose a capacity that fits your needs:
- For occasional small batches, a 4-6 tray dehydrator with 8-12 sq ft of drying space may be sufficient.
- For larger households or frequent drying, look for a 8-9 tray model with 15-20 sq ft of capacity.
- Commercial or large-family dehydrators can have 10+ trays and 20+ sq ft of drying space.
-
Allow for future expansion:
- If you anticipate increasing your mango drying in the future, opt for a dehydrator with a higher capacity than your immediate needs.
- This will give you room to scale up your drying without having to replace the entire unit.
How do I calculate mango yield per fruit?
Here’s how you can calculate the mango yield per fruit:
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Weigh a few whole mangoes:
- Select 3-5 representative mangoes that are ripe and ready for drying.
- Weigh each whole mango individually and record the weights.
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Prepare the mangoes:
- Peel, pit, and slice the mangoes into the desired thickness (typically around 1/4 to 1/2 inch).
- Collect all the sliced mango pieces from each fruit.
-
Weigh the sliced mango:
- Weigh the sliced mango pieces from each fruit individually.
- Record the weight of the sliced mango for each whole mango.
-
Calculate the yield percentage:
- For each mango, divide the weight of the sliced mango by the weight of the whole mango.
- Multiply the result by 100 to get the yield percentage.
For example:
- Whole mango weight: 1 lb (16 oz)
- Sliced mango weight: 8 oz
- Yield percentage = (8 oz / 16 oz) x 100 = 50%
-
Determine the average yield:
- Add up the individual yield percentages and divide by the number of mangoes tested.
- This will give you the average mango yield percentage.
For example:
- Mango 1: 50% yield
- Mango 2: 55% yield
- Mango 3: 52% yield
- Average yield = (50% + 55% + 52%) / 3 = 52.3%
By following this process, you can accurately determine the average mango yield per fruit for your specific mangoes. This information will help you calculate the total amount of sliced mango you can expect from a given quantity of whole mangoes.
Check Canned Pineapple Processing Line
It can slice pineapple, banana, apple, papaya,mango and more than 40kinds of fruits
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We also make peeling machine for onion peeling machine 2tons per hour, or peeling machine video for apple, pears, orange,lemon, peach, avocado,mango and more than 20kinds…
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