6Labors Can Process Pineapple
8-20 Tons/day-Pineapple Processing line can make IQF slices/chucks
What Products You Can Make From Pineapple Processing line
4kinds of final products by 3 main sections wash-peel and decore-post process
Frozen pineapple
IQF chunks or dice of pineapple are quickly and individually frozen to maintain their freshness
Canned pineapple
Peeled and decored pineapple, then sliced, put into cans
Fresh cut pineapple
Fresh cutted pineapple dice can be used for salad or icecream and topping
Pineapple juice
It can be NFC juice or normal juice by extracting machine or juicer
Have you ever been in this situation?
Gazing at the rotting fruits with smell of ferment, your stomach tightened and the heart raced, your knees buckled and your palms felt clammy. Those symptoms have nothing to do with food poisoning, but to do with the delivery deadline.Even the production time is prolonged,you still can’t finished the order quantity. so bway pineapple processing line can help you out.
Bway Pineapple Processing Line: Key Machines
The Bway Pineapple Processing Line features three essential machines designed to enhance efficiency and productivity in pineapple processing. Below is an overview of each machine’s capabilities:
1. Pineapple Peeling Machine
- Capacity: Removes approximately 300-360 pineapples per hour.
- Features:
- Automatically adjusts to accommodate different sizes and shapes of pineapples.
- Efficiently peels the outer skin, preparing the fruit for further processing.
2. Pineapple Decoring and Slicer Machine
- Capacity: Can core and slice around 2000-2400 pineapples per hour.
- Features:
- Removes the core of the pineapple while cutting it into uniform slices.
- Allows for adjustable core sizes to meet specific product
-
- requirements.
3. Pineapple Chunks Cutter
- Capacity: Cuts approximately 1500-1800 pineapple chunks per hour.
- Features:
- Produces neatly shaped chunks, ideal for packaging or further processing.
- Designed to ensure consistent size and shape for quality control.
What Makes Bway Pineapple Processing line/ Machines special?
The Bway Pineapple Processing Line stands out in the industry due to its advanced technology, efficiency, and versatility. Here are the key features that make Bway’s machines exceptional:
1. High Efficiency
- Pineapple Peeling Machine: Capable of peeling 300-360 pineapples per hour, this machine significantly reduces labor costs by replacing multiple workers with a single, efficient tool. It automatically adjusts to different sizes and shapes of pineapples, ensuring consistent quality.
- Decoring and Slicing Machine: This machine can core and slice around 2000-2400 pineapples per hour, allowing for quick processing without compromising on precision. It also offers adjustable core sizes to meet specific product requirements.
- Chunk Cutter: Designed to cut pineapple into uniform chunks at a rate of 1500-1800 pieces per hour, ensuring that the final product is visually appealing and consistent in size.
2. Versatility
- Bway’s machines are not limited to just pineapples; they can process a variety of fruits including mangoes, coconuts, and avocados. This adaptability makes them suitable for diverse applications in the food processing industry.
- The processing line can produce multiple products such as canned slices, juice, dried fruit, and more, catering to different market demands.
3. Automation and Control
- The entire processing line features a high degree of automation, which enhances operational efficiency and reduces labor costs by 40%-60% compared to traditional methods.
- Bway machines incorporate advanced control systems that ensure precise operation and monitoring throughout the processing stages, leading to improved safety and hygiene standards.
4. Quality Assurance
- The use of food-grade materials (such as SUS304 stainless steel) ensures that all products meet stringent hygiene requirements. Additionally, Bway’s machines are designed to minimize waste during processing, further enhancing product quality.
- With a focus on maintaining the natural flavor and nutritional value of the fruit, the processing methods employed help retain essential nutrients while extending shelf life.
5. Customer Support
- Bway prides itself on providing excellent customer service, including immediate support via video calls for troubleshooting and guidance. This commitment to customer satisfaction has earned them a loyal client base worldwide.
Features of Industrial Pineapple Peeler and Corer Machine
What cool technology or futuristic tech it use and what benefits you will get
Industrial pineapple peeler and decoring machine video
12years R&D in fruit peeling machine, with 56 patents, owned plc programming.
All Size Capatible
By methematical model, calculating optimal peeling route,designed for medium size round and oval shape fruit.
Motion sensor
It can sense the motion and action of the operator, so it would follow the programmed procedure and insure safety.
Alarming Secure
With alarming system, avoid the wrong actions.
Injury Free Design
To protect each operator is the top task,merge safety concept into each design.
PLC Control
Acurate location and size follow, it can automatically fit to different shapes.
ISO 9001 Manufacturer
Strictly making process and technology, ensure the final quality
CE Certified
All peeling machines are CE certified, fit to the international standard.
56 Patents
Keeping innovation and updating, deliver the easy workable machine with top tech.
How to Make Canned Pineapple
The Bway Pineapple Processing Line features three essential machines designed to enhance efficiency and productivity in pineapple processing. Below is an overview of each machine’s capabilities:
Wash and sort fruits thoroughly
Peel and remove the core of pineapple by bway automatic pineapple peeling and cutting machine.
Fruit blanching. Blanching is the process to put peeled fruits in hot water.By blanching, the fruit tissue can e softened.Enzymes can be inactivated, to avoid browning.
Syrup preparation. Canned fruit need to filled with sugar liquid in order to enhance the flavor ,remove air and extend the shelf time.
Fruit canning. Peel and blanched fruits should be canned immediately,otherwise the microorganisms will occur.
Can vacuuming and sealing.
Sterilization and cooling.
How to Make NFC Pineapple Juice
NFC(not from concentrate)Juice are made simply by juicing the pineapple, then lightly pasteurising the juice to control the microbiological load. Nothing added, or taken away.
1.Reception and sorting.Remove defective pineapple and choose suitable ripeness pineapples.
2.Washing. The fruit washing machine can wash and clean the surface of mangoes.
3.Peeling and cutting. By bway automatic pineapple peeling machine can replace 15labors, ensuring quality of end products.
4.Extracting juice. Out from pineapple peeler and cutter,the pineapple can be further extract into juice.
5.Sterilization. One has ultra-high pressure processing and pateurization.The former one is carried out in normal temperature, so it has less damage to the juice flavor and nutrition.
6. Filling process also has cold-filling and hot-filling 2 methods. Cold filling requires to lower the temperature of sterilized juice to 20℃. Cold-filling fruit juice has shorter shelf life and need to be preserved in cold storage.
Case Study :IQF Pineapple Chunks and Papaya cocketail Processing Line in Indonisia
Meet the new trend of tropical fruit cocktail,same peeling machine can peel not only pineapple, also the papaya.
Mrs.Huda has just into fruit business for 2 years after graduation.Before they just make frozen pineapple chunks. In order to produce more , she purchased bway pineapple peeling cutting machine, they tried papaya,melons, even jackfruit, big ,fast or small.To her surprise, its really a all round machine, all can be peeled well. It also work full year, 24hours per day, no need to worry about the idle time of the machine.
FAQ
Guide to choose bway pineapple processing line
Maybe you have a lot of questions about bway machines in your mind, so here we write the basic guide and how we guarantee the best quality for you. Please read on, and you will have a different harvest. If you need to get a quick quote, just click the “Get a Quote” button.
What is pineapple processing line ?
Pineapple processing lines consist of
Pineapple processing lines consist of various key components designed to efficiently transform fresh pineapples into a range of solid products, including iqf pineapple chunks, fresh cut pineapple slices, or canned pineapples. Below are the essential components involved in a typical pineapple processing line:pineapple peeling machine, pineapple decoring machine, pineapple cutting machine
How is working of bway pineapple processing line?
Bway Pineapple Processing Line
- Bway Pineapple Processing Line including below :
- Cleaning machine For washing fresh pineapples.
- Peeling and decoring Machine: Removes pineapple skins and core inside
- Slicer: Cuts pineapples into desired sizes.
- chunks cutter: cut pineapple into small pieces
Which industry can use the frozen pineapple?
The frozen pineapple market spans multiple industrie
The frozen pineapple market spans multiple industries including food service, beverage production, frozen food manufacturing, snack food production, and bakeries. Its versatility makes it an attractive ingredient for a wide range of culinary applications while offering convenience and extended shelf life compared to fresh fruit.
What is IQF pineapple cube ?
IQF pineapple cubes refer to pineapple pieces
IQF pineapple cubes refer to pineapple pieces that have been processed using Individually Quick Freezing (IQF) technology. This method allows each piece of pineapple to be frozen separately, preserving their quality, flavor, and nutritional value.
What is the different nutrition value for normal juice and NFC juice?
Juice products fall into three major categories:
Juice products fall into three major categories:
- 100% Juices – 100% juice is either squeezed directly from the fruit or made from concentrated juice that is reconstituted with water. It includes no added sugars, sweeteners, colors or additives. (Although, it is often supplemented with vitamins and or minerals…) This includes both single- or multiple-fruit combinations, such as orange or orange-passion.
- Juice Drinks – A variety of juice beverages are made by blending juice with other ingredients/additives. Juice drinks contain less than 100% fruit juice. The juice content in these drinks can range from about 10% to less than 100%; and, they can contain added sweeteners, flavors and other additives. Juice drinks are also identified as juice cocktails, juice blends, fruit “-ade” or some other term meant to indicate that they are not 100% juices. They may have the same amount of calories per serving as 100% fruit juice, but the phytonutrient, vitamin and mineral content of juice drinks won’t equal what you get from their 100% juice counterparts. While they can legally range from more than 0% to less than 100% juice, juice drinks generally contain about 10% to 50% juice.
- Fruit-Flavored Drinks – Fruit-flavored drinks contain no fruit juices and use sweeteners and flavorings to give them their fruity flavors. While they’re often fortified with vitamins and minerals to look nutritious, they’re missing the antioxidants and phytochemicals found in actual fruit and vegetable juices. They’re also high in “free sugars,” which groups such as the World Health Organization and the United Nations Food and Agriculture Organization urge consumers to limit.
Is there any consuming parts of the peeling machine?
The machine is made of full stainless steel
The machine is made of full stainless steel 304, so it can be watered for peeling system. The special design of the electrical carbin are above, so it would be affected by water. Everyday after working, should clean the machine by normal pressure water, then dry.
Check Pineapple Slicing Machine
It can slice pineapple, banana, apple, papaya,mango and more than 40kinds of fruits
Check other machines
We also make peeling machine for coconuts, mango , papaya, and more than 20kinds…
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